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WARNING: Products on this page can expose you to a chemical, which is known to the St ate of California to cause cancer or reproductive harm. **For more information go to www.P65Warnings.ca.gov**
65
We have only been able to locate 2 manufacturers of original style Corvair fuel pumps. Since 1973, we have consistently seen 1-2% of new fuel
pumps fail. From about 1998-2001, the failure rate went to nearly 10%! We finally convinced the pump manufacturer that they were using the
wrong diaphragm material! Currently, about 1%-2% of the fuel pumps continue to have problems. The problems have usually been seepage of
fuel or complete failure resulting in no fuel or a rupture of the main diaphragm. The main supplier (C3403) is now using "antiwicking" diaphragms
& has returned to all 3 diaphragms having fabric reinforced material. We've also added a pump from a 2nd supplier (C3403A). Our experience
with both is nearly identical. A spare pump is always a good idea. —See page 66 for Electric Pumps—
Rod Note
196061 style pump must use the 196061 pump rod.
Most 196061 already have 196269 pumps.
196269 style pump can be used on 196061 but the 196269
pump rod must then be used.
New Fuel Pumps
No Connectors Included Main Supplier 2nd Supplier AC
196061 See Rod Note above
1962–69 C3403 3 lbs. C3403A 3 lbs. Discontinued
Pump Rod: Wears on end. 196061 can only be used with 196061 pump! 196061 3 5/8" long C7256 4 oz.
196269 3 13/16" long C259 4 oz.
Pump Spring : Goes on pump rod end to control "bounce" 196069 C1604 2 oz.
Bolt & Lock Nut : 1960-69 (reproduction) C3251R 2 oz.
0-Ring: For shaft of fuel pump. (NEW pumps DO NOT come with Viton) VITON C258AV 1 oz.
Fuel Pump Brass Connectors – All (Except Turbo) —Turbo owners, see page 46—
All connectors available in original brass or chrome plated brass. None were originally chrome.
A
Inlet 1960–69 All Brass C2449 1 oz.
Chrome C5074 1 oz.
B
Tube – Outlet 1960–69 All Brass C3229 2 oz.
Chrome C5076 2 oz.
C
Multi-Connector 1961–69 Except Turbo or '60 &
'68–'69 with fuel return
Brass C3230 2 oz.
Chrome C5077 2 oz.
1960, 1968–69 with fuel return line
connection (4 way) &
all gas heaters
Brass C3564 2 oz.
Cleaners & Oil for Performance Air
Filter Elements See page 62 for air cleaner units and elements
Cleaner & oil for all “washable” filter elements-spray bottle to help wash off any
grime & oil to spray back on. One kit is enough for 2-4 filters. C8601 3 lbs.
Oil only: for re-oiling “washable” elements. C8683A 1 1/2 lbs.
Uni-Syn Carb Balancer
Inexpensive way to balance Corvair carburetors. Only 1 needed. C1443 1 lb.
Fuel Pumps
Fuel pump differences 196061 & 196269
depends on length of rod on bottom of pump.
Pump Hints! Pump Hints! Pump Hints! Pump Hints! Pump Hints! Pump Hints!
1) When installing pump, take extra care that retaining bolt is lined up EXACTLY with the hole! Make
snug, but DO NOT over tighten, snug locking nut.
2) If you have seepage, slightly tighten the top screws. DO NOT OVER TIGHTEN.
3) If you have a problem, please check with us.
Why don't you put the part numbers on the diagrams?
We considered doing this years ago, but decided against it for several reasons.
1. Many parts do NOT fit all models and years. It would get confusing to tr y to indicate that next to the part number in the diagram.
2. Many of our part numbers have additional information that we want to be sure the customer knows before ordering. It may take longer,
but you get the parts you need.
C7256
C259
iWARNING: Products on this page can expose you to a chemical, which is known to the St ate of California to cause cancer or reproductive harm. **For more information go to www.P65Warnings.ca.gov**65We have only been able to locate 2 manufacturers of original style Corvair fuel pumps. Since 1973, we have consistently seen 1-2% of new fuel pumps fail. From about 1998-2001, the failure rate went to nearly 10%! We finally convinced the pump manufacturer that they were using the wrong diaphragm material! Currently, about 1%-2% of the fuel pumps continue to have problems. The problems have usually been seepage of fuel or complete failure resulting in no fuel or a rupture of the main diaphragm. The main supplier (C3403) is now using "antiwicking" diaphragms & has returned to all 3 diaphragms having fabric reinforced material. We've also added a pump from a 2nd supplier (C3403A). Our experience with both is nearly identical. A spare pump is always a good idea. --See page 66 for Electric Pumps--Rod Noteo 1960-61 style pump must use the 1960-61 pump rod. o Most 1960-61 already have 1962-69 pumps.o 1962-69 style pump can be used on 1960-61 but the 1962-69 pump rod must then be used.New Fuel PumpsNo Connectors Included Main Supplier 2nd Supplier AC1960-61 See Rod Note above1962-69 C3403 3 lbs. C3403A 3 lbs. DiscontinuedPump Rod: Wears on end. 1960-61 can only be used with 1960-61 pump! 1960-61 3 5/8" long C7256 4 oz. 1962-69 3 13/16" long C259 4 oz.Pump Spring : Goes on pump rod end to control "bounce" 1960-69 C1604 2 oz.Bolt & Lock Nut : 1960-69 (reproduction) C3251R 2 oz.0-Ring: For shaft of fuel pump. (NEW pumps DO NOT come with Viton) VITON C258AV 1 oz.Fuel Pump Brass Connectors - All (Except Turbo) --Turbo owners, see page 46--All connectors available in original brass or chrome plated brass. None were originally chrome.AInlet 1960-69 All Brass C2449 1 oz.Chrome C5074 1 oz.BTube - Outlet 1960-69 All Brass C3229 2 oz.Chrome C5076 2 oz.CMulti-Connector 1961-69 Except Turbo or '60 & '68-'69 with fuel returnBrass C3230 2 oz.Chrome C5077 2 oz.1960, 1968-69 with fuel return line connection (4 way) & all gas heatersBrass C3564 2 oz.Cleaners & Oil for Performance Air Filter Elements See page 62 for air cleaner units and elementsCleaner & oil for all "washable" filter elements-spray bottle to help wash off any grime & oil to spray back on. One kit is enough for 2-4 filters. C8601 3 lbs.Oil only: for re-oiling "washable" elements. C8683A 1 1/2 lbs. Uni-Syn Carb BalancerInexpensive way to balance Corvair carburetors. Only 1 needed. C1443 1 lb.Fuel PumpsFuel pump differences 1960-61 & 1962-69 depends on length of rod on bottom of pump.Pump Hints! Pump Hints! Pump Hints! Pump Hints! Pump Hints! Pump Hints!1) When installing pump, take extra care that retaining bolt is lined up EXACTLY with the hole! Make snug, but DO NOT over tighten, snug locking nut.2) If you have seepage, slightly tighten the top screws. DO NOT OVER TIGHTEN.3) If you have a problem, please check with us.Why don't you put the part numbers on the diagrams?We considered doing this years ago, but decided against it for several reasons. 1. Many parts do NOT fit all models and years. It would get confusing to tr y to indicate that next to the part number in the diagram. 2. Many of our part numbers have additional information that we want to be sure the customer knows before ordering. It may take longer, but you get the parts you need.C7256C259
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